Sludge Engineering Services

Sludge engineering services for industrial and municipal sludge: testing, design, in-house build, commissioning and O&M from one team.

Our Approach

Sludge Engineering Services, Concept to Commissioning

A single-source partner for custom, high-performance drying and dewatering systems.

Every system is engineered from your actual sludge characteristics, throughput and site constraints, not from standard templates. One team designs, builds, commissions and supports it, with single-point accountability.

Sludge engineering services: custom system design

Custom Engineering Design

Designed around your sludge characteristics and plant needs.

In-house fabrication of sludge drying equipment

In-House Manufacturing

Fabricated in our 15,000 sq ft Surat facility for quality and faster delivery.

On-site commissioning of a sludge dryer

On-Site Commissioning & Support

Our own team installs, commissions and trains your operators.

01

Sludge Testing & Feasibility

02

3D Design & Engineering

03

In-House Build & QA

04

Installation & Commissioning

05

O&M Support & Training

— Core Capabilities

What Our Sludge Engineering Services Cover

Capabilities across the full project lifecycle, from design and build to operation, maintenance and sludge disposal.

Engineering design and P&ID icon

Engineering Design

Process design, P&IDs, 3D modelling and structural engineering for reliable performance.

Manufacturing and commissioning icon

Manufacturing & Commissioning

In-house fabrication with QA/QC, then on-site installation and start-up by our own team.

Operation and maintenance icon

Operation & Maintenance

Preventive maintenance, spares and performance optimisation after handover.

Solar sludge drying sustainability icon

Sustainable Solutions

Solar sludge drying and sludge recycling & disposal that cut energy use and landfill load.

Our Service Scope in Detail

Take each service on its own, or combine them into one turnkey sludge drying project.

Engineering and design service

Engineering & Design

From concept to execution-ready drawings and documents.

Process design, PFDs and P&IDs
3D modelling and plant layout
Structural and mechanical calculations
Equipment selection and sizing
Techno-economic evaluation
Manufacturing and fabrication service

Manufacturing & Fabrication

Controlled in-house production for quality and on-time delivery.

Fabrication to standardised processes
Certified welding and material traceability
QA/QC and inspection protocols
Equipment and pressure component manufacturing
Custom-built assemblies
Installation and commissioning service

Installation & Commissioning

Complete site execution with performance validation.

Civil and structural coordination
Mechanical installation and piping
Electrical and instrumentation integration
System testing and operational validation
O&M support service

O&M Support

Structured support to keep your system performing.

Preventive maintenance planning
Monitoring and diagnostics
Spare parts management
Performance optimisation
Operator training and documentation
Sludge testing and analysis service

Sludge Testing & Analysis

Lab data that drives design and verifies performance.

Moisture and solids analysis
Chemical composition testing
Drying behaviour and kinetics
Output validation and quality checks
Consulting and training service

Consulting & Training

Feasibility studies and technical guidance for efficiency and compliance.

Process optimisation
Energy performance assessment
Regulatory compliance (GPCB/CPCB)
Operator training and SOP development

Why Choose Thermarex

Thermarex LLP is an ISO 9001:2015, MSME and Startup India registered company in Surat, Gujarat, with over a decade of sludge drying and dewatering projects across India.

10+
Years Experience
350+
TPD Capacity Installed
15K
Sq Ft In-House Facility
ISO
9001:2015 Certified
FAQs

Sludge Engineering Services: FAQs

What do your sludge engineering services include?

Our sludge engineering services cover consulting and feasibility, sludge testing, 3D design with PFDs and P&IDs, in-house fabrication, installation and commissioning by our own team, operator training and O&M support. Engage us for a single stage or the complete project.

Which sludge types do you handle?

Industrial and municipal sludge, including paint, oily, textile and CETP sludge, from 0.5 TPD units to 200 TPD plants. Every system is sized from tests on your own sludge. See our case studies and industries we serve.

Which drying and dewatering technologies do you offer?

Solar Sludge Dryers (up to about 90% DS), Hollow Shaft Paddle Dryers, Multi Layer Mesh Belt Dryers (90–95% DS), Multi Disk Screw Presses (20–22% DS) and the Bio-Tunnel System. We choose the technology after testing your sludge and site conditions.

Do you help with sludge disposal and compliance?

Yes. We offer sludge recycling and disposal services and help plan drying and disposal routes in line with CPCB and state pollution control board norms. Dried sludge is lighter and easier to handle, store and transport.

Get Started icon
Get Started

Plan Your Next Sludge Drying Project

Share your sludge quantity, moisture and location, and our engineers will recommend the right drying or dewatering system. See our case studies.