Our Services

End-to-end engineering for sludge drying and dewatering systems — covering design, execution, and lifecycle support. Explore our full range of sludge engineering services below.

Our Approach

Engineering Solutions for Industrial Sludge Management

From concept to commissioning — a single-source engineering partner delivering custom, high-performance drying systems.

Systems are engineered based on actual sludge characteristics, required throughput, and site constraints. No standard templates. Each project is designed, built, and delivered as a complete system with single-point accountability. Scope includes design, in-house manufacturing, installation, commissioning, and post-handover support to ensure performance from day one.

Custom Engineering Design

Every system is designed around your specific sludge characteristics and plant requirements.

In-House Manufacturing

Complete fabrication capability ensures quality control and faster delivery timelines.

On-Site Commissioning & Support

Our team handles installation, commissioning, and training for seamless handover.

01

Sludge Analysis & Feasibility Study

02

Custom System Design & Engineering

03

Manufacturing & Quality Testing

04

On-Site Installation & Commissioning

05

Operation Support & Maintenance

— Core Capabilities

What We Deliver

Comprehensive engineering capabilities spanning the entire project lifecycle — from design and build to operate and maintain.

Engineering Design

Detailed process design, P&IDs, 3D
modeling, and structural
engineering for optimized
performance and reliability.

Manufacturing & Commissioning

In-house fabrication with rigorous
QA/QC, followed by professional
on-site installation and startup
support.

Operation & Maintenance

Comprehensive O&M services
including remote monitoring,
preventive maintenance, and
performance optimization.

Sustainable Solutions

Solar-powered drying, heat
recovery systems, and circular
economy approaches that minimize
environmental footprint.

Engineering & Design

Complete system development from concept to execution-ready documentation.

Process design, PFDs, and P&IDs

3D modelling and plant layout

Structural and mechanical calculations

Equipment selection and sizing

Techno-economic evaluation

Manufacturing & Fabrication

Controlled in-house production to ensure quality and delivery timelines.

Fabrication under standardized processes

Certified welding and material traceability

QA/QC and inspection protocols

Equipment and pressure component manufacturing

Custom-built assemblies

Installation & Commissioning

End-to-end site execution with performance validation.

Civil and structural coordination

Mechanical installation and piping

Electrical and instrumentation integration

System testing and operational validation

Operation & Maintenance

Structured support to maintain system performance over time.

Preventive maintenance planning

Monitoring and diagnostics

Spare parts management

Performance optimization

Operator training and documentation

Testing & Analysis

Data-driven inputs for design and performance verification.

Moisture and solids analysis

Chemical composition testing

Drying behavior and kinetics evaluation

Output validation and quality checks

Consulting & Training

Technical guidance for system efficiency and compliance.

Process optimization

Energy performance assessment

Regulatory compliance (GPCB/CPCB)

Operator training and SOP development

Why Choose Thermarex Services

10+

Years Experience

350+

TPD Capacity Installed

10+

Projects Delivered

24/7

Support Available

Get Started

Need Professional Support?

Get in touch with our engineering team to discuss your requirements